 |
| Strip machine down
to bare frame, then sandblast, remove all superfluous
metal parts, fill and grind smooth all holes,
and repaint. view
step |
| TUNCO Mfg. to recondition and
recoat the loadwheel. Install new Lebow 2000#
loadcells. |
| Remove, inspect, and rebuild
or replace all motors in excess of 2 horsepower.
Approved commercial rebuilder to replace all
bearings and clean and treat (rewind or replace)
windings. Replace all smaller motors. view
step |
| Remove and inspect the spindle.
If it does not have excessive runout, recondition
it in its new style (hardened steel), otherwise
replace it with a high carbon, cryogenically
heat-treated spindle. |
| Install new main spindle Class "O" bearings
and seals. Replace all other bearings. |
| Install 4-bar marker system for
grade marking. Install Bijur spray bead lube
system. Install Dell high point marker system.
Other marking systems optionally available. |
| Replace all conveyors rollers,
including sprockets and chains. Use double
sprocket type rollers to reduce maintenance
cost. |
| Completely rebuild grinder assemblies
with new spindle bearings, hydraulic cylinders,
and seals. Rebuild the grind sensor with new
DCDT sensor and paddle. Replace all wear components
on housings and pivots (use new Kaydon bearings,
bushings, pivot pins, etc.). Install new hydraulic
servo valves, heavier linkage arms, and new
drive belt, and test run for 24 hours prior
to shipment. |
| Rebuild single channel RRO probe
assembly with new slide rails, bearings, DCDT
sensor, contact sensor head, hydraulic cylinder,
and valve. |
| Install new rotary union, air
tank, air valves, and pressure regulator. |
| Install new belts. |
| Install new hydraulic and pneumatic
hoses view step. |
|
| |
| Replace all cylinders.
Replace original 4" bore main cylinder with
new 5" inch bore cylinder. |
| Replace original 12 or 20 GPM
hydraulic unit with a new 30+ GPM pressure
compensating pump and heat exchanger. This
simpler, quick-acting system operates more
cooly by providing high pressure immediately
on an "as needed" basis, rather than deadheading.
Isolate the hydraulic unit from the TUO frame
and couple it by hoses to the manifold block
to eliminate vibration transmission. |
| Manifold mount the hydraulic
valves on the TUO frame. All manifold ports
are SAE O-ring straight thread with spare pressure
and tank ports for options. |
| Install new main drive reducer
and timing belt. |
| Install new ball screw and nut
in carriage drive. |
| Completely rewire machine using
all new components (conduit, junction boxes,
wire ways, switches, indicators, etc.). |
| Repipe machine using all new
components, including pipe and fittings. |
| Install new ball transfer and
bearings on center mechanism. Refurbish or
replace centering arms. |
| Rebuild lower chuck assembly,
replace hardened washers, and regrind nose
cone and adapter plates. |
| Inspect, machine, and grind carriage
ways and gibs to restore to new condition. |
| Place main TUO head on horizontal
boring machine to correct main spindle bores
and perpendicularity of carriage slides (a
significant problem area for older Akron Standard
TUOs). |
| Provide controller of customer's
choice. view step |
Perform complete system checkout
and acceptance test.
view
step |
| Perform preparations for shipping
(as required for destination). view
step |
|